How heat moves through solids
Heat flows from warm to cold in three ways: conduction through solids, convection in moving fluids and radiation. In walls, windows, pans and heat sinks, conduction is often the main route. Joseph Fourier described it in 1822 with a law that is still the basis of insulation design.
Fourier’s law for a flat layer
Q = k × A × ΔT ÷ d
- Q is the heat flow in watts.
- k is the thermal conductivity of the material, in W/(m·K).
- A is the area, d the thickness and ΔT the temperature difference between the two faces.
The thermal resistance of the layer is R = d ÷ k, in m²·K/W. Multiply it by 5.678 to get the US R-value printed on insulation.
Thermal conductivity of common materials
| Material | k, W/(m·K) |
|---|---|
| Copper | about 400 |
| Aluminum | about 237 |
| Carbon steel | about 50 |
| Stainless steel | about 16 |
| Concrete | 1.4 to 2 |
| Brick | 0.6 to 1 |
| Glass | about 1 |
| Softwood | about 0.13 |
| Mineral wool, EPS | about 0.035 |
| Polyurethane foam | about 0.023 |
Example
A 100 ft² (9.29 m²) wall section with 3½ inches (8.9 cm) of mineral wool, 70 °F inside and 20 °F outside (a difference of 27.8 K):
- R = 0.0889 ÷ 0.035 = 2.54 m²·K/W, or about R-14.4
- Q = 0.035 × 9.29 × 27.8 ÷ 0.0889 ≈ 102 W (about 347 BTU/h)
- Over a day: 102 × 24 ≈ 2.4 kWh
Replace the insulation with the same thickness of concrete and the heat flow would be about 50 times larger.
Several layers
For a wall made of several layers, add the resistances: R_total = d₁/k₁ + d₂/k₂ + … plus the small resistances of the air films on each side (about 0.13 m²·K/W inside and 0.04 outside). The heat flow is then ΔT × A ÷ R_total. Use this calculator layer by layer, then sum the R values.
Limits
The formula assumes steady conditions, a uniform flat layer and heat flowing straight through. It ignores thermal bridges such as studs, fasteners and window frames, which can raise the real heat loss of a framed wall by 10 to 20% or more. Wet insulation conducts much more heat than dry insulation, and conductivity changes with temperature.