How heat crosses a wall
Heat flows through a wall from the warm side to the cold side. Each layer resists that flow according to its thermal resistance, R = thickness ÷ thermal conductivity (λ). The resistances of layers in series simply add up, along with two thin films of still air on the inside and outside surfaces. The U-value, or U-factor, is the inverse of the total: the lower it is, the less heat escapes.
The calculation
- R of each layer = thickness in meters ÷ λ in W/(m·K)
- Still air gap: about R 0.18 m²·K/W, whatever its thickness above about 3/4 inch
- Surface resistances: inside 0.13, outside 0.04 m²·K/W
- R total = sum of the layers + 0.17
- U = 1 ÷ R total, in W/(m²·K); divide by 5.678 for BTU/(h·ft²·°F)
- Heat loss = U × area × temperature difference
Conductivities used here: drywall 0.25, concrete 2.3, brick 0.8, softwood 0.13, OSB 0.13, mineral wool 0.035, EPS 0.038, XPS 0.034, polyiso 0.022 and cellulose 0.040 W/(m·K).
Example
A wall section of 1/2-inch drywall, 5.5 inches of mineral wool and 1/2-inch OSB, measured between the studs:
- Drywall: 0.0127 ÷ 0.25 = 0.05
- Mineral wool: 0.1397 ÷ 0.035 = 3.99
- OSB: 0.0127 ÷ 0.13 = 0.10
- R total with surfaces: 4.31 m²·K/W, or about R-24.5
- U = 0.232 W/(m²·K), or U-0.041
- Heat loss through 100 sq ft with a 40°F difference: about 163 BTU/h
Framing and thermal bridges
The calculation describes a path through the insulation. Studs, plates and headers cover 15 to 25% of a typical wood-frame wall and have far lower R-values, so the whole-wall U-factor is higher. Continuous insulation outside the studs, such as foam boards or mineral wool panels, cuts this thermal bridging and is required by many energy codes in colder climates.
Using the result
- Compare designs: adding 1 inch of polyiso on the outside of the example wall raises the R-value by about 6.6 (US), more than adding another inch of cavity insulation.
- Check code minimums: the IECC lists both prescriptive R-values (such as R-20 + R-5 continuous) and maximum assembly U-factors by climate zone.
- Estimate the payback of insulation with the heat loss and your heating cost.